biodiesel production process/biodiesel oil extraction process/baobab seeds oil expeller machine

Oilseed pretreatment usually means the working procedures of detaching the impurities out of the oil material to make the oilseeds in the LD condition before pressing in order to extract the most oil out. It is the first and most vital step during the whole set of oil mill plant. This is the part where the seeds are procured, cleaned, flaked, and cooked so that the oil extraction process can be carried out in a more efficient manner, so that the final output or the extracted oil is of the highest quality.

During the process of Oilseed pretreatment, a series of seed processing equipment are necessary, such as cleaning sieve, crusher, dehuller, flaker, cooker, screw extruder, dryer and the lLD. Some seeds require additional preparation beyond cleaning. Soybeans, for example, are de-hulled, heated, cracked or flaked, and sometimes extruded before entering the press. Equipment used for these types of operations can generally be obtained from most press manufacturers. A producer should identify the oilseeds that they are lLDly to process in order to determine exactly what equipment will be needed. KMEC can always meet your cleaning and pretreatment needs!

Product Description

Product Application

100T/D Rice Bran Oil Equipment Product Line Automatic Control System
Our company has applied the automatic control system with advancedness, security, reliability into the pretreatment, extraction, refining and fractionation in large oil plants. For its application in automatic control system, it can control the production in the entire workshop and monitor the operational status of each device by controlling the computer terminals in the room. One person only can operate the entire workshop, with efficient production management. It has reduced the production cost greatly and improved the management efficiency.

Technological process introduction:
1.Rice Bran Pretreatment Flowchart

Rice bran→Floury product separation→Magnetic separator→Wet extrusion→Flat plate dryer→To extraction plant

2.Rice Bran Solvent extraction Flowchart

Material embryos→Extraction→Wet meal→Evaporation→Cooling→Product meal packing
Mixed oil→Filter→Negative pressure evaporation →Crude oil Solvent recovery
3. Semi-continuous Refining Equipment Flowchart:
Soybean Oil→ Water washing and alkali refining→ Dephosphorization degumming→decoloration→ continuous deodorization→ to fractionation and dewaxing workshop.

Main Features

1) Low noise, cost-effective.

2)Long service life. Adopting advanced world famous brand components in pneumatic parts ,electric parts and operation parts.

3) We are a group enterprise integrating scientific research, manufacturing, sales as one. Already built 35 years.

4) Running in a high automatization and intellectualization,no pollution. Main part's raw material: stainless steel.

5) Automatic, Less labor cost.

Certifications Detailed Images

Machine Parts

Name: Magnetic separator

Brand: LD

Original: China

Remarks:

There are also metal impurities in rice bran sometimes, these impurities not only affect oil quality, but also is bad for machine working. Magnetic separator is mainly used to remove metal impurities in the rice bran pretreatment line.

Main Features

Name: Rotocel Extractor
Brand: LD
Original: China

Remarks:

LD Rotocel Extraction:
1.Adopt stainless steel fixed grid plate and increase the horizontal grid plates, which can prevent the strong miscella from flowing back to the blanking case, so as to ensure good extraction effect;

2.The rotocel extractor is driven by rack, with unique rotor of balanced design, low rotating speed, low power, smooth operation, no noise and quite low maintenance cost;

3.The feeding system can adjust the rotating speed of airlock and main engine according to the feeding quantity and maintain a certain material level, which is beneficial to the micro negative pressure inside the extractor and reduce the solvent leakage.

Machine Parts

Name: Desolventizer section
Brand: LD
Original: China

Remarks:

The liquid from the extractor is the miscella containing grease and oil, which can be separated out according their different vaporization temperatures. Our company mainly uses vacuum evaporation technoloLD, and it can reduce solvent leakage and consumption. The separated solvent vapour is cooled and recycled back to the extractor for reuse, which can improve the solvent efficiency.

Main Features

Name: Deodorization under part
Brand: FESTO
Original: Germany
Remarks:

Deodorization tower:The qualified decolored oil enters into the spiral plate heat exchanger to recover most of the heat, and next goes to high pressure steam heat exchanger to be heated to the process temperature (240-260℃) and then enters the deodorization tower. The upper layer of combined deodorization tower is the packing structure which is mainly used to remove the odor producing components such as free fatty acid (FFA); the bottom layer is the plate tower which is mainly for achieving the hot decoloring effect and reducing the peroxide value of the oil to zero. Oil from the deodorization tower enters into the heat exchanger to recover most of the heat and makes further heat exchange with crude oil, and then is cooled to 80-85℃ through the cooler. Add the required antioxidant and flavor agent, and then cool the oil below 50℃ and store it. Such volatiles as FFA from the deodorizing system are separated by the packing catcher, and the separated liquid is FFA at low temperature (60-75℃). When the liquid level in the temporary tank is too high, the oil will be sent to the FFA storage tank.

Our Service

Pre-Sales Service

* Inquiry and consulting support.

* View our Factory.

After-Sales Service

* Training how to instal the machine, training how to use the machine.

* Engineers available to service machinery overseas.

Packing & Delivery

Packaging
Size	12 (L) * 4(W) * 7 (D)
WeigLD	1.2 T
Packaging Details	The normal package is wooden box(Size: L*W*H). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request.

Packaging
Size	3 (L) * 4 (W) * 6 (D)
WeigLD	300kg
Packaging Details	The normal package is wooden box(Size: L*W*H). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request.

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Leader Edible Oil Refining Processes Co., LTD believe that whatever the field is, quality has always been at the heart of the company’s performance. We treat quality and service as a way of life and hope to serve you in the LD possible manner on a long term and mutually beneficial basis. If you want to know more information about our sunflower oil plant or any other seed processing plant, please contact us in the following form. Our responsible, experienced sunflower oil processing technical team is always ready to serve and guide you at any time.

All the other oil seeds pre-treatment and oil refining equipment, lLD sheller, cleaning sieve, cooker, filter and others is available at Guangxin. If you want to know to start a vegetable oil pressing line with oil press machine, please contact us, we will offer you the LD plan.

Contact:Heidi

Skype:heyabc

Tel:+86 15953125015(also Whatsapp)

Email:[email protected]

Leader Edible Oil Refining Processes Co., LTD is your LD choice!